Health Surveillance in Sunderland

Health surveillance for Sunderland and Wearside employers, from the car plant and its supply chain at the International Advanced Manufacturing Park to battery production, the Port of Sunderland and construction. SEQOHS-accredited checks, onsite or in clinic.

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Health Surveillance for Sunderland Employers

Sunderland builds cars. The vehicle plant to the west of the city is one of the largest in the UK, and a long chain of suppliers making body panels, seats, interiors and components surrounds it, many on the International Advanced Manufacturing Park beside the A19. Battery cell production for electric vehicles has added a new and specialised workforce, while the Port of Sunderland, engineering firms and steady construction across Wearside complete the picture.

Where a risk assessment shows workers are exposed to a hazard that can cause a detectable condition, health surveillance is a legal requirement. Sigma Health provides SEQOHS-accredited programmes overseen by GMC-registered occupational health doctors across Sunderland, Washington and County Durham.

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Automotive Manufacturing and the Supply Chain

Vehicle and component paint shops use isocyanate paints, a leading cause of occupational asthma, so sprayers and nearby workers need respiratory questionnaires and spirometry, often supported by biological monitoring. Press shops and body lines produce noise well above the action values, so audiometry is essential, and spot welding, MIG welding and grinding add fume and vibration, covered by respiratory checks and the HSE tiered HAVS process. Machining with metalworking fluids and handling adhesives and sealants make skin surveillance standard on most sites.

Who Needs Health Surveillance?

Construction Workers – Health Surveillance for Construction Sites

Riverside regeneration, the new city centre schemes and housing across Wearside bring silica, cement and vibration risks to construction sites. Typical checks are spirometry for silica dust, skin checks for cement and resins, audiometry for noise and HAVS assessments for vibrating tools, run onsite so crews are not sent off the job.

Plant Operators – Health Surveillance for Heavy Machinery Roles

Plant operators in Sunderland face engine noise and vibration in a safety-critical role. Pairing audiometry with a safety critical medical covers surveillance and fitness for the role in a single appointment.

Groundworkers – Occupational Surveillance for High-Risk Work

Breakers, compactors and disc cutters put groundworkers among the workers most at risk of hand-arm vibration syndrome. We follow the HSE tiered approach for HAVS and add lung function tests where cutting creates silica dust.

Traffic Marshals – Safety-Critical Sensory Testing

Marshals must hear warnings and judge moving vehicles reliably. Hearing and vision are checked as part of a fitness-for-task assessment, with audiometry for marshals who also work in noisy areas.

Confined Space Workers – Specialist Surveillance for Enclosed Conditions

Confined space work falls under the Confined Spaces Regulations 1997, and anyone using breathing apparatus must be fit to wear it. Our confined space medical covers heart and lung fitness, including spirometry.

Asbestos Operatives – Respiratory Health Monitoring

Licensed asbestos workers need a medical every two years from an HSE-appointed doctor; notifiable non-licensed work needs one at least every three years. See our asbestos medicals.

Logistics & Warehouse Staff – Ongoing Employee Surveillance

Automotive logistics around the A19 and A1231 and the Port of Sunderland run FLTs, heavy plant and round-the-clock shifts. We provide audiometry where noise exceeds the action values, fitness assessments for drivers and FLT operators, and drug and alcohol testing for safety-sensitive roles.

Manufacturing Workers – Chemical & Noise Exposure Monitoring

Sunderland manufacturing is led by the car plant and its suppliers on the International Advanced Manufacturing Park, plus battery cell production and engineering. That usually means a mix of skin surveillance, spirometry with respiratory questionnaires, hearing checks and, where a substance can be measured in the body, biological monitoring.

New Starters & General Workforce – Pre-Employment Health Checks

Baseline checks for anyone joining an exposed role in Sunderland give you a reference point for every later result, and protect you if a claim relates to damage that began before they joined. We often run them with pre-placement medicals.

Display screen users are entitled to an eye test on request under the DSE Regulations. It is not health surveillance in the legal sense, but we can add vision screening for office staff to a site visit.

Battery Production, the Port and Construction

Battery cell manufacturing involves cathode materials containing metals such as nickel and cobalt, which can be skin and respiratory sensitisers, and solvents used in electrode production that need careful COSHH control. Biological monitoring, respiratory questionnaires and skin checks help confirm that containment is working.

HazardCheckTypical frequency
Isocyanate paintsSpirometry, respiratory questionnaire and biological monitoringBaseline, closer follow-up in the first year, then as your COSHH assessment sets
Battery materials containing nickel and cobaltRespiratory and skin surveillance, biological monitoringBaseline, then as your COSHH assessment sets
Press shop, body line and port plant noiseAudiometryBaseline, yearly for two years, then every three years if stable
Welding fume and grindingSpirometry and HAVS tiered assessmentBaseline, then at least annually
Metalworking fluids, adhesives and sealantsSkin surveillanceBaseline, regular responsible-person checks, annual clinical review

Book Health Surveillance in Sunderland

Tell us about your plant or site, the processes involved and how many people are exposed, and we will put together a programme and quote for your Sunderland workforce. Call 0330 133 6470 or email info@sigmahealth.co.uk.

Onsite Testing Across Sunderland and Wearside

Automotive plants run tight production schedules, so we test onsite around shift patterns and line stoppages at factories, port sites and construction projects across Sunderland, Washington, Hetton and the IAMP. Port and plant roles that are safety critical can have a safety critical medical in the same appointment.

Every employee receives an outcome after each visit, and you receive a summary report that highlights trends by line or department. Clinical details stay confidential unless the employee consents, and health records are kept to COSHH standards (40 years), supporting HSE visits and the quality audits required throughout automotive supply chains.

FAQs - Health Surveillance in Sunderland

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Do automotive suppliers in Sunderland need health surveillance?
Almost always. Isocyanate paints, press shop noise, welding fume, vibrating tools and metalworking fluids all commonly trigger surveillance under COSHH and the noise and vibration regulations.
What surveillance is needed for battery manufacturing?
Workers handling cathode materials containing nickel or cobalt, or electrode solvents, usually need respiratory and skin surveillance, and biological monitoring is often used to confirm that containment is working. Your COSHH assessments decide the programme.
How often should paint shop workers be checked?
Isocyanate-exposed workers need a baseline respiratory questionnaire and spirometry, closer follow-up during the first year, and regular checks after that. Biological monitoring frequency is set by your COSHH assessment.
Do you test onsite at the IAMP and Washington?
Yes. Our mobile team tests onsite at the International Advanced Manufacturing Park, in Washington and across Sunderland, working around shifts and line stoppages.
Is health surveillance the same as a safety critical medical?
No. A safety critical medical decides whether someone can do a role such as FLT driving safely. Health surveillance repeats checks over time to detect harm caused by work. Many Sunderland employers need both, and we combine them where possible.

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Occupational Health Across the North East

Our mobile teams cover Tyne and Wear, County Durham, Northumberland and Teesside, testing onsite or arranging clinic appointments for smaller teams. Near Sunderland, we also provide health surveillance in Newcastle, Gateshead, Hartlepool and Darlington.

Employers with sites in other parts of the UK can run one programme across every location, keeping records, recall dates and reports in one place.

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