Health Surveillance in Sheffield

Health surveillance for Sheffield's steel, forging, engineering and advanced manufacturing employers, from the Lower Don Valley and Attercliffe to the Advanced Manufacturing Park. SEQOHS-accredited hearing, lung, skin and vibration checks, onsite or in clinic.

Our Commitment to Excellence

An image depicting series of accreditions Sigma Health has (like SEQOHS, ICO, COHPA, SOM, OEUK)

Health Surveillance for Sheffield Employers

Sheffield still makes steel. Melt shops, forges and rolling mills in the Lower Don Valley and Tinsley produce specialist and stainless steels, and hundreds of smaller engineering, tooling and cutlery businesses grind, machine and finish metal across Attercliffe, Darnall and Neepsend. To the east, the Advanced Manufacturing Park on the Sheffield–Rotherham border brings precision machining, composites and aerospace work.

Those processes produce some of the highest noise, fume and vibration exposures in UK industry, so health surveillance is a legal requirement for many Sheffield employers. The duty applies when a risk assessment shows a hazard that can cause a detectable condition and there is a valid way to check for it. Sigma Health runs SEQOHS-accredited programmes overseen by GMC-registered occupational health doctors.

A doctor is talking with 2 patients, who are wearing helmets and uniform - Sigma Health

Steel, Forging and Melt Shops

Forging hammers, presses and mill stands produce noise well above the upper exposure action value, so audiometry is essential for almost everyone on the shop floor. Furnace, ladle and casting work brings metal fume and dust from refractories, which can contain silica, so exposed workers need spirometry and respiratory questionnaires. Where chromium, nickel or manganese alloys are melted, biological monitoring shows how much is being absorbed. Fettling and dressing castings with grinders and chipping hammers is a classic cause of hand-arm vibration syndrome.

Grinding, Machining and Advanced Manufacturing

Sheffield’s tool, blade and cutlery makers have ground metal for centuries, and grinding remains one of the main causes of hand-arm vibration syndrome. The HSE tiered HAVS assessment tracks symptoms from the first questionnaire onwards. Machining with metalworking fluids causes dermatitis and occupational asthma, making skin surveillance and respiratory checks standard in CNC and machine shops. Composite and resin work at the Advanced Manufacturing Park adds the risk of allergic skin reactions.

Who Needs Health Surveillance?

Construction Workers – Health Surveillance for Construction Sites

City-centre regeneration and housing schemes across Sheffield bring silica, cement and vibration risks to many sites. Typical checks are spirometry for silica dust, skin checks for cement and resins, audiometry for noise and HAVS assessments for vibrating tools, run onsite so crews are not sent off the job.

Plant Operators – Health Surveillance for Heavy Machinery Roles

Plant operators in Sheffield face engine noise and vibration in a safety-critical role. Pairing audiometry with a safety critical medical covers surveillance and fitness for the role in a single appointment.

Groundworkers – Occupational Surveillance for High-Risk Work

Breakers, compactors and disc cutters put groundworkers among the workers most at risk of hand-arm vibration syndrome. We follow the HSE tiered approach for HAVS and add lung function tests where cutting creates silica dust.

Traffic Marshals – Safety-Critical Sensory Testing

Marshals must hear warnings and judge moving vehicles reliably. Hearing and vision are checked as part of a fitness-for-task assessment, with audiometry for marshals who also work in noisy areas.

Confined Space Workers – Specialist Surveillance for Enclosed Conditions

Confined space work falls under the Confined Spaces Regulations 1997, and anyone using breathing apparatus must be fit to wear it. Our confined space medical covers heart and lung fitness, including spirometry.

Asbestos Operatives – Respiratory Health Monitoring

Licensed asbestos workers need a medical every two years from an HSE-appointed doctor; notifiable non-licensed work needs one at least every three years. See our asbestos medicals.

Logistics & Warehouse Staff – Ongoing Employee Surveillance

Distribution centres along the M1 near Meadowhall and Junction 34 combine sortation noise, FLT work and shift patterns. We provide audiometry where noise exceeds the action values, fitness assessments for drivers and FLT operators, and drug and alcohol testing for safety-sensitive roles.

Manufacturing Workers – Chemical & Noise Exposure Monitoring

Sheffield’s steelworks, forges, tool and blade makers and machine shops create high noise, fume, vibration and metalworking fluid exposures. That usually means a mix of skin surveillance, spirometry with respiratory questionnaires, hearing checks and, where a substance can be measured in the body, biological monitoring.

New Starters & General Workforce – Pre-Employment Health Checks

Baseline checks for anyone joining an exposed role in Sheffield give you a reference point for every later result, and protect you if a claim relates to damage that began before they joined. We often run them with pre-placement medicals.

Display screen users are entitled to an eye test on request under the DSE Regulations. It is not health surveillance in the legal sense, but we can add vision screening for office staff to a site visit.

Which Checks Sheffield Workforces Need

HazardCheckTypical frequency
Forging hammers, presses, mills and grinding noiseAudiometryBaseline, yearly for two years, then every three years if stable
Metal fume and refractory dust in melt shopsSpirometry and respiratory questionnaireBaseline, then at least annually
Chromium, nickel and manganese alloysBiological monitoringAs your COSHH assessment sets
Grinders, chipping hammers and fettling toolsHAVS tiered assessmentBaseline, then an annual questionnaire, with clinical review if symptoms appear
Metalworking fluids, composites and resinsSkin surveillanceBaseline, regular responsible-person checks, annual clinical review

Intervals shorten when results change or exposure is high, and every abnormal result is reviewed by a doctor.

Book Health Surveillance in Sheffield

Tell us about your works or site, the processes involved and how many people are exposed, and we will put together a programme and quote for your Sheffield workforce. Call 0330 133 6470 or email info@sigmahealth.co.uk.

Onsite Testing Across South Yorkshire

We test onsite at works, machine shops and construction sites across Sheffield, Rotherham, Barnsley and Doncaster, planned around shift patterns and furnace schedules so production is not interrupted. Each employee receives an outcome after every visit, and you receive a summary report that highlights trends, such as hearing changes concentrated in one bay. Clinical details stay confidential unless the employee consents, and health records are kept to COSHH standards (40 years), supporting HSE visits and the quality audits common in aerospace, defence and energy supply chains.

FAQs - Health Surveillance in Sheffield

A patient performing a spirometry in presence of an occupational health technician (Sigma Health)
Do Sheffield steel and forging companies need health surveillance?
Almost always. Forging and rolling noise, metal fume, refractory dust, alloy exposure and vibrating tools all trigger surveillance duties under COSHH and the noise and vibration regulations.
What checks are needed for grinders and fettlers?
HAVS surveillance using the HSE tiered approach, starting with a baseline questionnaire and continuing annually, plus audiometry because grinding is loud. Spirometry may also be needed where grinding creates dust.
Do you carry out biological monitoring for alloy work?
Yes. Where chromium, nickel, manganese or other metals are melted, welded or ground, biological monitoring (usually a urine sample) shows how much is being absorbed and whether controls are working.
How often should hearing checks be done for forge workers?
Usually at baseline, then yearly for two years, then every three years if results are stable. Because forging noise is so high, we often recommend keeping annual checks for the noisiest roles.
Can you test onsite across South Yorkshire?
Yes. We test at works and sites across Sheffield, Rotherham, Barnsley and Doncaster, working around shifts and furnace schedules.

Don't miss out! Call us on  0330 133 6470 now to book your health Surveillance 

Occupational Health Across Yorkshire

Our mobile teams cover South, West and North Yorkshire and North Derbyshire, testing onsite or arranging clinic appointments for smaller teams. Near Sheffield, we also provide health surveillance in Rotherham, Doncaster, Barnsley, Leeds, Wakefield and Huddersfield.

Employers with sites in other parts of the UK can run one programme across every location, keeping records, recall dates and reports in one place.

An image depicting a UK map with pins marked showing different locations.
Get In Touch

Request a Quote Sheffield Health Surveillance

One of our team will be in touch shortly. Alternatively, please call us on 0330 133 6470 for further information now.

Contact Form Demo (#1003)

Protect your workforce with Sigma Health

Working Hours : Monday-Friday, 09am-5pm
© 2025 Sigma Health. All Rights Reserved.